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Manufacturing Industry Case Study

Oracle NetSuite Sports Manufacturing Implementation

B2B business with major customers like Decathlon, Erima, Mikasa, UHL Sports etc. for Sporting Balls, Garments & Gloves. with turnover is to approximate USD 100 million.

Industry

Client is a leading sporting goods manufacturing company.

Headquarters

The company is based in Sialkot, Pakistan.

Size

Above 3000 employees and more than 2000 contractual employees. Single subsidiary with turnover to approximate USD 500 million.

Business Challenges

Client’s pain points before implementation, such as:

Manual processes in custom built platform and production planning, Complex BOM upto 9 levels. Manufacturing process involves 15 to 20 departments.
Lack of real-time inventory visibility.
No interconnection in between Purchase, Sales, Accounting, manufacturing, Finance and Inventory.
Product & Material Development
Custom Compliance for Exports
Large count of Inventory (Items) of Raw Materials, FGs & SFGs.
In Process Outsourcing

Why Oracle NetSuite

Why Oracle NetSuite was chosen:

  • Unified cloud-based ERP platform.
  • Interlinked Purchase, Sales, Accounting, Manufacturing transactions.
  • Robust Manufacturing, Supply Chain, and Finance modules.
  • Auto generated GL impacts on every transaction which auto create the Financial reports like Income Statement, Balance sheet, Trial Balance, Cash flow Statement.
  • Real-time dashboards and analytics for better decision-making.
why_oracle
Implementation Methodology

Invitra's Approach

How Invitra Technologies Pvt. Ltd. executed the project:

1

Assessment & Blueprinting

  • Conducted detailed BPE sessions for understanding the process and detail requirement.
  • Mapped "As-Is" and designed "To-Be" processes.
2

Implementation Scope

  • Modules Implemented:
    • Manufacturing (BOM, Work Orders, WIP, Routing, PQC, Repair and Faults management. Main work order FGs)
    • Inventory Management (Warehousing, Lot Tracking, Raw Materials, Finished Goods)
    • Procure-to-Pay (P2P): Local, Import, Open Market, Fixed Asset, Vendor Return Auth (Purchase Return), Incoming QC. Different 22 scenarios of Purchase implemented.
    • Order-to-Cash (O2C): Sales, IF and customer payments with packaging requirement for shipping with shipping labels.
    • Finance & Accounting: Vendor Bills, Customer Payments and all type of expenses.
3

Customization & Optimization

  • Developed custom workflows on different transactions to fulfil the requirements.
  • Role wise approvals for purchase, sales and production.
  • Configured dashboards for Procurement, Sales, Finance managers & CFO for more than 40 different roles.
  • Shipping labels or Barcodes (Lots) of incoming Raw material or VCN label of FG.
  • Set Work Order to ‘Built’ and Auto Closure functionality.
  • Items: Item records jointly created by multiple departments like Finance, Production, R & D, Sales and Shipping with an effective approval mechanism for releasing the item.
  • Records configured for holding all the technical information associated across various stages of production.
  • Ability to upload various Artwork or Graphics to the item record and disseminating it to the shop floor during various production phases.
  • In-Process Outsourcing: Functionality to trigger subcontracting of In Process operations. Around 4 to 5 different types of outsourcing operations require during manufacturing of one end to end product. New transaction type of In-Process outsourcing developed which are linked to the primary Work Order at different operation nodes.
4

Change Management & Training

  • Remote training sessions for end users.
  • Continuous support during go-live phase.

Results Achieved

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Improvement in production planning efficiency.

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Reduction in raw material wastage.

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Real-time visibility into production and inventory.

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Day to day financial reports available on dashboards.

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Bar code scanning for incoming for raw material and packing of FGs.

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All expenses with individual transaction or by any process can be entered.

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At every completion step, system will capture the cost.

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